Many control system manufacturers and third party companies now offer tools that are designed to monitor process control and instrumentation performance. In addition to providing on-line information that summarizes control utilization, the user may access other information that may be helpful in determining the cause of, and solution to, poor control utilization. In section 3.4 …
Tag Archive: “control utilization”
Mar
04
Addressing Incorrect Tuning
A Loop tuning has a significant impact on control loop utilization and performance. Controller tuning parameters can be easily changed over a wide range to adjust loop operation for various process requirements. However, some expertise in tuning is required even when advanced control tools are used, and there is a chance that the behavior of …
Feb
25
Identifying Transmitter Problems
One of the most obvious reasons for poor control utilization is a broken or unreliable transmitter or sensor. As addressed in Chapter 3 of Advanced Control Foundation – Tools, Techniques, and Applications, if the control system is designed to be consistent with the international function block standard, IEC 61804, the status attribute is always communicated …
Feb
18
Improving Control Utilization
When the utilization of a control loop is found to be low during normal plant operation, the measurement or control problems that prevent the control loop from functioning in its normal (designed) mode of operation should be further explored. In Chapter 3 of Advanced Control Foundation – Tools, Techniques, and Applications we outline the steps …
Feb
11
Control Utilization
It can be shocking to examine control utilization in a plant where performance tools have not been installed and/or not used. For example, in the mid-1980s a control survey was conducted at a major pulp and paper plant where the control system had recently been updated to the latest distributed control system. At that time …
Feb
04
Evaluating Control Performance
A plant operator is usually responsible for managing one or more process areas, with (potentially) hundreds of control loops and process measurements in each area. The operator’s job is made easier if the control loops in these process areas are in automatic mode and can compensate automatically for disturbances and maintain the operating conditions the …
Jan
28
Assessment of Control Performance
To achieve the maximum benefit, the performance monitoring tools that are installed in control systems to evaluate plant control performance should contain features to support both analysis and diagnostics. Process Analysis is the examination of a process, its elements, and their relationships. Process Diagnostics is the investigation of the cause or nature of a process …